China Best Sales Explosion-Proof Natural Gas Oil Gas Piston Diaphragm Compressor for Oil Field with Good quality

Product Description

Diaphragm compressor according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.

GV diaphragm compressor | high purity hydrogen compressor | oxygen compressor, high purity gas diaphragm compressor is a special structure of the volumetric compressor, is the highest level of compression in the field of gas compression, this compression method Without secondary pollution, it can ensure the purity of gas is more than 5, and it has very good protection against compressed gas. It has the characteristics of large compression ratio, good sealing performance, and the compressed gas is not polluted by lubricating oil and other CHINAMFG impurities. Therefore, it is suitable for compressing high-purity, rare and precious, flammable, explosive, toxic, harmful, corrosive and high-pressure gases. The compression method is generally specified in the world for compressing high-purity gas, flammable and explosive gas, toxic gas and oxygen. Etc. (such as nitrogen diaphragm compressor, oxygen diaphragm compressor, hydrogen sulfide diaphragm compressor, argon diaphragm compressor, etc.).
 

Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc.(Nitrogen diaphragm compressor,bottle filling compressor,oxygen diaphragm compressor)

Advantage

1. Oil-free compression due to the hermetic separation between gas and oil chamber.
2. Abrasion-free compression due to static seals in the gas stream
3. Automatic shutdown in case of a diaphragm failure prevents damage
4. High Compression Ratios-Discharge pressure up to 1000bar.
5. Contamination Free Compression
6. Corrosion Resistance
7. High Reliability

 

 

     Lubrication includes : oil free lubrication and splash lubrication
     Cooling method includes: Water cooling and air cooling.
     Type includes: V-type, W-type,D-type,Z-type

Product description
Main Structure
Diaphragm compressor structure is mainly composed of motor, base, crankcase, crankshaft linkage mechanism, cylinder components, crankshaft connecting rod, piston, oil and gas pipeline, electric control system and some accessories.

Gas Media type
Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc.(Nitrogen diaphragm compressor,bottle filling compressor,oxygen diaphragm compressor

Application 
Food industry, petroleum industry, chemical industry, electronics industry, nuclear power plant, aerospace, medicine, scientific research.

Outlet pressure at 50bar 200 bar, 350 bar (5000 psi), 450 bar, 500 bar, 700 bar (10,000 psi), 900 bar (13,000 psi) and other pressure can be customized .

Product features:
1. Good sealing performance:
Diaphragm compressor is a kind of special structure positive displacement compressor, the gas does not need lubrication, good sealing performance, the compression medium does not contact with any lubricant, will not produce any contamination in the compression process, Especially suitable for high purity (99.9999% above), rare, highly corrosive, toxic ,harmful, flammable , explosive and radioactive gas compression, transportation and bottle filling.

2.Cylinder heat dissipation performance is good:
Compressor cylinder heat dissipation performance is good, close to isothermal compression, can use high compression ratio, suitable for compression of high pressure gas.

Technological advantage
1, Low of speed prolong the service life of wearing parts. The new membrane cavity curve improves the volume efficiency.optimizes the gas valve profile, and the diaphragm adopts a special heat treatment method, greatly prolongs the service life.

2, the use of high efficiency cooler, so that the  temperature is low, high efficiency, can properly extend the life of lubricating oil, O-ring, valve spring. Under the condition of meeting the technological parameters, the structure is more advanced, reasonable and energy saving.

3, the cylinder head using Mosaic double O-ring seal, its sealing effect is far better than open head.

4, diaphragm rupture alarm structure advanced, reasonable, reliable, diaphragm installation is non-directional, easy to replace.

5. The parts of the whole equipment are concentrated on a common skid which is easy to transport, install and operation.

How does a diaphragm compressor work?
A diaphragm compressor is a variant of the classic reciprocating compressor with backup and piston rings and rod seal. The compression of gas occurs by means of a flexible membrane, instead of an intake element. The back and forth moving membrane is driven by a rod and a crankshaft mechanism.

Parameter tables

GV series diaphragm compressor parameter table
No. Model Cooling water(L/h) Flow(Nm³/h) inlet
pressure
(MPa)
outlet
pressure (MPa)
Dimensions L×W×H(mm) Weight
(Kg)
Motor Power (kW)
Piston stroke is 70mm
1 GV-8/8-160 500 8 0.8 16 1310×686×980 650 3
2 GV-10/6-160 800 10 0.6~0.7 16 1200×600×1100 500 4
3 GV-10/8-160 800 10 0.8 16 1330×740×1080 650 4
4 GV-10/4-160 800 10 0.4 16 1330×740×1000 650 4
5 GV-7/8-350 800 7 0.8 16 1300×610×920 800 4
6 GV-15/5-160 800 15 0.5 16 1330×740×920 700 5.5
7 GV-5/7-350 1000 5 0.7 35 1400×845×1100 800 5.5
Piston stroke is 95mm
8 GV-5/200 400 5 Atmospheric pressure 20 1500×780×1080 750 3
9 GV-5/1-200 300 5 0.1 20 1520×800×1050 750 3
10 GV-11/1-25 600 11 0.1 2.5 1500×780×1080 850 4
11 GV-12/2-150 1000 12 0.2 15 1600×776×1080 750 5.5
12 GV-20/W-160 800 20 1 16 1500×800×1200 800 5.5
13 GV-30/5-30 800 30 0.5 1 1588×768×1185 980 5.5
14 GV-10/1-40 400 10 0.1 4 1475×580×1000 1000 5.5
15 GV-20/4 600 20 Atmospheric pressure 0.4 1500×900×1100 1000 5.5
16 GV-70/5-10 500 70 0.5 1 1595×795×1220 1000 5.5
17 GV-8/5-210 400 8 0.5 21 1600×880×1160 1571 5.5
18 GV-20/1-25 400 20 0.1 2.5 1450×840×1120 1050 5.5
19 GV-20/10 – 350 1200 20 1 35 1500×750×1140 800 7.5
20 GV-15/5-350 1050 15 0.5 35 1600×835×1200 1000 7.5
21 GV-20/8-250 1200 20 0.8 25 1520×825×1126 1000 7.5
22 GV-12/5-320 1200 12 0.5 32 1600×835×1130 1000 7.5
23 GV-15/8-350 1100 15 0.8 35 1520×820×1160 1571 7.5
24 GV-18/10-350 1200 18 1 35 1255×800×1480 1200 7.5
25 GV-35/4-25 300 35 0.4 2.5 1500×810×1100 1000 7.5
26 GV-50/6.5-36 2250 50 0.65 3.6 1450×850×1120 1048 7.5
27 GV-20/5-200 1200 20 0.5 20 1500×780×1080 800 7.5
Piston stroke is 130mm
28 GV-20/3-200 1200 20 0.3 20 2030×1125×1430 1800 15
29 GV-25/5 -160 1200 25 0.5 16 1930×1150×1450 1800 15
30 GV-40/0.5-10 1200 40 0.05 1.00 2035×1070×1730 1800 15
31 GV-20/200 1200 20 Atmospheric pressure 20 1850×1160×1400 1850 15
32 GV-90/30-200 1200 90 3 20 2030×970×1700 1800 22
33 GV-30/8-350 2400 30 0.8 35 2030×1125×1430 1800 22
34 GV-30/8-350 2400 30 0.8 35 2040×1125×1430 1800 22
35 GV-60/10-160 3000 60 1 16 1800×1100×1400 1800 22
36 GV-60/5-160 3000 60 0.5 16 2030×1125×1430 1800 22
37 GV-40/10-400 2000 40 1 40 2000×1150×1500 1800 22
38 GV-60/10-350 2400 60 1 35 2070×1125×1430 1800 22
39 GV-30/5-350 2000 30 0.5 35 1900×1130×1450 2000 22
40 GV-40/2.5-160 2000 40 0.25 16 1900×1130×1450 2000 22
41 GV-150/3.5-30 2000 150 0.35 3 1900×1130×1450 2000 22
42 GV-70/2.5-80 2000 70 0.25 8 1880×1060×1400 2120 22
43 GV-80/2.5-80 2000 80 0.25 8 1880×1060×1400 2120 22
44 GV-120/3.5-12 3600 120 0.35 1.2 2030×1045×1700 2200 22
45 GV-100/7-25 1200 100 0.7 2.5 2030×1045×1700 1900 30
46 GV-50/5-210 2000 50 0.5 21 1900×1130×1450 2000 30
47 GV-80/5-200 2000 80 0.5 20 1900×1130×1450 2000 22
48 GV-40/5-350 2000 40 0.5 35 1900×1130×1450 2000 30

Customized is accepted , Pls provide the following information to us ,then we will do the technical proposal and best price to you.
1.Flow rate:  _______Nm3/h
2.Gas Media : ______ Hydrogen or Natural Gas or Oxygen or other gas 
3.Inlet pressure: ___bar(g)
4.Inlet temperature:_____ºC
5.Outlet pressure:____bar(g)
6.Outlet temperature:____ºC
7.Installation location: _____indoor or outdoor
8.Location ambient temperature: ____ºC
9.Power supply:  _V/  _Hz/ _3Ph
10.Cooling method for gas: air cooling or water cooing

 

Picture Dispaly 

Company strength display

HangZhou CHINAMFG Gas Equipment Co., Ltd. is a manufacturer engaged in the research and development, design and production of gas compressors. The company has its own production technology, processing equipment and assembly technology, and has many years of experience in the production of various flammable and explosive special gas compressors.

Huayan compressor products cover almost all gas media, up to 6th-stage compression and 3000kw power. Products can be customized according to customer requirements to better meet customer needs. The products are mainly used in gas compressors in the petroleum industry, chemical and natural gas compressors, industrial compressors, compressors for waste gas treatment and biogas utilization, and compressors for special gases.

After Sales Service
1.Quick response within 2 to 8 hours, with a reaction rate exceeding 98%;
2. 24-hour telephone service, please feel free to contact us;
3. The whole machine is guaranteed for 1 year (excluding pipelines and human factors);
4. Provide consulting service for the service life of the whole machine, and provide 24-hour technical support via email;
5. On-site installation and commissioning by our experienced technicians;

Applications

Exhibition Display
 

 

Certificate display

Packaging and Shipping

FAQ
1.How to get a prompt quotation of gas compressor ?
1)Flow Rate/Capacity : ___ Nm3/h
2)Suction/ Inlet Pressure : ____ Bar
3)Discharge/Outlet Pressure :____ Bar
4)Gas Medium :_____
5)Voltage and Frequency : ____ V/PH/HZ

2.How long is delivery time ?
Delivery time is around the 30-90 days .

3.What about the voltage of products? Can they be customized?
Yes, the voltage can be customized according to your inquire.

4.Can you accept OEM orders?
Yes, OEM orders is highly welcome.

5.Will you provide some spare parts of the machines?
Yes, we will .

 

 

After-sales Service: Provide After-Sell Sevice
Warranty: 18 Months
Principle: Reciprocating Compressor
Application: High Back Pressure Type
Performance: Low Noise, Variable Frequency, Explosion-Proof
Mute: Mute
Customization:
Available

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air compressor

What Is the Noise Level of Gas Air Compressors?

The noise level of gas air compressors can vary depending on several factors, including the compressor’s design, engine type, operating conditions, and the presence of noise-reducing features. Here’s a detailed explanation:

1. Compressor Design:

The design of the gas air compressor can influence its noise level. Some compressors are engineered with noise reduction in mind, utilizing features such as sound insulation, vibration dampening materials, and mufflers to minimize noise generation. Compressors with enclosed cabinets or acoustic enclosures tend to have lower noise levels compared to open-frame compressors.

2. Engine Type:

The type of engine used in the gas air compressor can impact the noise level. Gas air compressors typically use internal combustion engines powered by gasoline or propane. Gasoline engines tend to produce higher noise levels compared to diesel engines or electric motors. However, advancements in engine technology have led to quieter gasoline engines with improved noise control.

3. Operating Conditions:

The operating conditions of the gas air compressor can affect the noise level. Factors such as the load capacity, speed of operation, and ambient temperature can influence the amount of noise generated. Compressors operating at higher loads or speeds may produce more noise compared to those running at lower levels.

4. Noise-Reducing Features:

Some gas air compressors are equipped with noise-reducing features to minimize sound emissions. These may include built-in silencers, acoustic enclosures, or noise-absorbing materials. Such features help dampen the noise produced by the compressor and reduce its overall noise level.

5. Manufacturer Specifications:

Manufacturers often provide noise level specifications for their gas air compressors. These specifications typically indicate the sound pressure level (SPL) in decibels (dB) at a specific distance from the compressor. It is important to refer to these specifications to get an idea of the expected noise level of a particular compressor model.

6. Distance and Location:

The distance between the gas air compressor and the listener can impact the perceived noise level. As sound waves disperse, the noise level decreases with distance. Locating the compressor in an area that is isolated or distant from occupied spaces can help minimize the impact of noise on the surrounding environment.

It is important to note that gas air compressors, especially those used in industrial or heavy-duty applications, can generate substantial noise levels. Occupational health and safety regulations may require the use of hearing protection for individuals working in close proximity to loud compressors.

Overall, the noise level of gas air compressors can vary, and it is advisable to consult the manufacturer’s specifications and consider noise-reducing features when selecting a compressor. Proper maintenance, such as regular lubrication and inspection of components, can also help minimize noise levels and ensure optimal performance.

air compressor

How Do Gas Air Compressors Contribute to Energy Savings?

Gas air compressors can contribute to energy savings in several ways. Here’s a detailed explanation:

1. Efficient Power Source:

Gas air compressors are often powered by gasoline or diesel engines. Compared to electric compressors, gas-powered compressors can provide higher power output for a given size, resulting in more efficient compression of air. This efficiency can lead to energy savings, especially in applications where a significant amount of compressed air is required.

2. Reduced Electricity Consumption:

Gas air compressors, as standalone units that don’t rely on electrical power, can help reduce electricity consumption. In situations where the availability of electricity is limited or expensive, using gas air compressors can be a cost-effective alternative. By utilizing fuel-based power sources, gas air compressors can operate independently from the electrical grid and reduce dependence on electricity.

3. Demand-Sensitive Operation:

Gas air compressors can be designed to operate on demand, meaning they start and stop automatically based on the air requirements. This feature helps prevent unnecessary energy consumption during periods of low or no compressed air demand. By avoiding continuous operation, gas air compressors can optimize energy usage and contribute to energy savings.

4. Energy Recovery:

Some gas air compressors are equipped with energy recovery systems. These systems capture and utilize the heat generated during the compression process, which would otherwise be wasted. The recovered heat can be redirected and used for various purposes, such as space heating, water heating, or preheating compressed air. This energy recovery capability improves overall energy efficiency and reduces energy waste.

5. Proper Sizing and System Design:

Selecting the appropriate size and capacity of a gas air compressor is crucial for energy savings. Over-sizing a compressor can lead to excessive energy consumption, while under-sizing can result in inefficient operation and increased energy usage. Properly sizing the compressor based on the specific air demands ensures optimal efficiency and energy savings.

6. Regular Maintenance:

Maintaining gas air compressors in good working condition is essential for energy efficiency. Regular maintenance, including cleaning or replacing air filters, checking and repairing leaks, and ensuring proper lubrication, helps optimize compressor performance. Well-maintained compressors operate more efficiently, consume less energy, and contribute to energy savings.

7. System Optimization:

For larger compressed air systems that involve multiple compressors, implementing system optimization strategies can further enhance energy savings. This may include employing advanced control systems, such as variable speed drives or sequencers, to match compressed air supply with demand, minimizing unnecessary energy usage.

In summary, gas air compressors contribute to energy savings through their efficient power sources, reduced electricity consumption, demand-sensitive operation, energy recovery systems, proper sizing and system design, regular maintenance, and system optimization measures. By utilizing gas-powered compressors and implementing energy-efficient practices, businesses and industries can achieve significant energy savings in their compressed air systems.

air compressor

How Does a Gas Air Compressor Work?

A gas air compressor works by utilizing a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air can then be used for various applications. Here’s a detailed explanation of how a gas air compressor operates:

1. Gas Engine:

A gas air compressor is equipped with a gas engine as its power source. The gas engine is typically fueled by gasoline, diesel, natural gas, or propane. When the engine is started, the fuel is combusted within the engine’s cylinders, generating mechanical energy in the form of rotational motion.

2. Compressor Pump:

The gas engine drives the compressor pump through a mechanical linkage, such as a belt or direct coupling. The compressor pump is responsible for drawing in atmospheric air and compressing it to a higher pressure. There are different types of compressor pumps used in gas air compressors, including reciprocating, rotary screw, or centrifugal, each with its own operating principles.

3. Intake Stroke:

In a reciprocating compressor pump, the intake stroke begins when the piston moves downward within the cylinder. This creates a vacuum, causing the inlet valve to open and atmospheric air to be drawn into the cylinder. In rotary screw or centrifugal compressors, air is continuously drawn in through the intake port as the compressor operates.

4. Compression Stroke:

During the compression stroke in a reciprocating compressor, the piston moves upward, reducing the volume within the cylinder. This compression action causes the air to be compressed and its pressure to increase. In rotary screw compressors, two interlocking screws rotate, trapping and compressing the air between them. In centrifugal compressors, air is accelerated and compressed by high-speed rotating impellers.

5. Discharge Stroke:

Once the air is compressed, the discharge stroke begins in reciprocating compressors. The piston moves upward, further reducing the volume and forcing the compressed air out of the cylinder through the discharge valve. In rotary screw compressors, the compressed air is discharged through an outlet port as the interlocking screws continue to rotate. In centrifugal compressors, the high-pressure air is discharged from the impeller into the surrounding volute casing.

6. Pressure Regulation:

Gas air compressors often include pressure regulation mechanisms to control the output pressure of the compressed air. This can be achieved through pressure switches, regulators, or control systems that adjust the compressor’s operation based on the desired pressure setting. These mechanisms help maintain a consistent and controlled supply of compressed air for the specific application requirements.

7. Storage and Application:

The compressed air produced by the gas air compressor is typically stored in a receiver tank or used directly for applications. The receiver tank helps stabilize the pressure and provides a reservoir of compressed air for immediate use. From the receiver tank, the compressed air can be distributed through pipelines to pneumatic tools, machinery, or other devices that require the compressed air for operation.

Overall, a gas air compressor operates by using a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air is then regulated and used for various applications, providing a reliable source of power for pneumatic tools, machinery, and other equipment.

China Best Sales Explosion-Proof Natural Gas Oil Gas Piston Diaphragm Compressor for Oil Field   with Good qualityChina Best Sales Explosion-Proof Natural Gas Oil Gas Piston Diaphragm Compressor for Oil Field   with Good quality
editor by CX 2023-10-12