China Standard Air-Cooled Explosion-Proof Hydrogen Booster Chlorine Natural Gas Piston Compressor air compressor repair near me

Product Description

Reciprocating Gas Compressor

Piston compressor is a kind of piston reciprocating motion to make gas pressurization and gas delivery compressor mainly consists of working chamber, transmission parts, body and auxiliary parts. The working chamber is directly used to compress the gas, the piston is driven by the piston rod in the cylinder for reciprocating motion, the volume of the working chamber on both sides of the piston changes in turn, the volume decreases on 1 side of the gas due to the pressure increase through the valve discharge, the volume increases on 1 side due to the reduction of air pressure through the valve to absorb the gas.
 

Reciprocating Gas Compressor are widely used in many industries related to the compression and supply of gas to consumers. Like oil and chemical industry, oil refineries and more. Various technological processes can include corrosive, inert, poisonous and explosive gases, which must be treated to a clean gas without impurities of oil.

 

Depending on the type of equipment, work with different gases, such as:
 

Compressor units can be made on single frame design. With interstage devices and all necessary piping, placed on a single platform with a compressor.

Compressor units can be manufactured in the version “without lubrication of cylinders and oil seals”;

The modern automation system of the compressor units guarantees the safety and easy use of the equipment.

Reducing the time of commissioning.

 

Product Characteristics:

 

Rigid bed

HUAYAN compressor frames are designed for long service life and ease of maintenance. Our antiques have a base made of ductile iron with massive stiffeners and a lightweight removable aluminum top cover.

 

Durable crossheads

One-piece durable crossheads with ground hardened steel pins, pressure lubricated top and bottom sliding surfaces for maximum wear.

 

High strength connecting rods

The compressors are characterized by the use of durable ductile iron connecting rods with a four-bolt cover attached to the high-strength I-beam body.

 

Advantages of Gas Compressor:
1.   High quality material, Stable & Reliable operation
2.  Low Maintenance cost & Low noise
3.  Easy to install on site and connect with the user’s pipeline system to operate
4.  Alarm automatic shutdown to protection machine function
5.  High pressure and flow

Lubrication includes : Oil lubrication and oil free lubrication;
Cooling method includes: Water cooling and air cooling.
Installation type includes: Stationary,Mobile and Skid Mounting.
Type includes: V-type, M-type,D-type,Z-type

Product description

Hydrogen compressor
Application
Hydrogen compressor applications are many. They include utilizing solar energy to electrolyze water to produce H2, which, like the windmill application, is then compressed and stored for later use, either in a stationary fuel cell to produce electricity when there is no sunlight, or fuel a hydrogen vehicle.

Compressors are used at hydrogen fuel cell stations, including those for vehicles, buses, fork-lifts, scooters, and residential re-fuelers for fuel cell (FC) cars; for filling and off-loading H2 from tube trailers, gas cylinders, and storage tanks; for the compression of syngas from renewable sources; and for wind and solar power. H2 compressors are used in such disparate applications as gas blending, recycling, and mixing, metal processing, hydrogenation of edible oils, specialty gas purification, float glass production, and power plant turbine cooling. Gases for semiconductor, electronics and fiber optics manufacturing need compressors. They are also used for feedstock for chemical, petrochemical and pharmaceutical industries, pressure boosting and storage of gases from on-site generation systems, and for power back-up using hydrogen FC for telecommunication towers, as well as research and development.

Product features:
1. The product has the characteristics of low noise, small vibration, compact structure, stable operation, safety and reliability, and high automation level. It can also be configured with a digital remote display and control system according to customer requirements.

2. It has the function of alarm and shutdown of low compressor oil pressure, low water pressure, high temperature, low intake pressure and high exhaust pressure, which makes the compressor run more reliable.

Structure introduction: The unit consists of compressor host, motor, coupling, flywheel, piping system, cooling system, electrical equipment, and auxiliary equipment.

Technical parameters and specifications

No Model Gas flow
(Nm3/h)
Inlet pressure
(Mpa)
Outlet pressure
(Mpa)
Power
(kw)
Dimensions
(mm)
1 ZW-0.5/15 24 Atmospheric pressure 1.5 7.5 1600*1300*1250
2 ZW-0.16/30-50 240 3 5 11 1850*1300*1200
3 ZW-0.45/22-26 480 2.2 2.6 11 1850*1300*1200
4 ZW-0.36 /10-26 200 1 2.6 18.5 2000*1350*1300
5 ZW-1.2/30 60 Atmospheric pressure 3 18.5 2000*1350*1300
6 ZW-1.0/1.0-15 100 0.1 1.5 18.5 2000*1350*1300
7 ZW-0.28/8-50 120 0.8 5 18.5 2100*1350*1150
8 ZW-0.3/10-40 150 1 4 22 1900*1200*1420
9 ZW-0.65/8-22 300 0.8 2.2 22 1900*1200*1420
10 ZW-0.65/8-25 300 0.8 25 22 1900*1200*1420
11 ZW-0.4/(9-10)-35 180 0.9-1 3.5 22 1900*1200*1420
12 ZW-0.8/(9-10)-25 400 0.9-1 2.5 30 1900*1200*1420
13 DW-2.5/0.5-17 200 0.05 1.7 30 2200*2100*1250
14 ZW-0.4/(22-25)-60 350 2.2-2.5 6 30 2000*1600*1200
15 DW-1.35/21-26 1500 2.1 2.6 30 2000*1600*1200
16 ZW-0.5/(25-31)-43.5 720 2.5-3.1 4.35 30 2200*2100*1250
17 DW-3.4/0.5-17 260 0.05 1.7 37 2200*2100*1250
18 DW-1.0/7-25 400 0.7 2.5 37 2200*2100*1250
19 DW-5.0/8-10 2280 0.8 1 37 2200*2100*1250
20 DW-1.7/5-15 510 0.5 1.5 37 2200*2100*1250
21 DW-5.0/-7 260 Atmospheric pressure 0.7 37 2200*2100*1250
22 DW-3.8/1-7 360 0.1 0.7 37 2200*2100*1250
23 DW-6.5/8 330 Atmospheric pressure 0.8 45 2500*2100*1400
24 DW-5.0/8-10 2280 0.8 1 45 2500*2100*1400
25 DW-8.4/6 500 Atmospheric pressure 0.6 55 2500*2100*1400
26 DW-0.7/(20-23)-60 840 2-2.3 6 55 2500*2100*1400
27 DW-1.8/47-57 4380 4.7 5.7 75 2500*2100*1400
28 VW-5.8/0.7-15 510 0.07 1.5 75 2500*2100*1400
29 DW-10/7 510 Atmospheric pressure 0.7 75 2500*2100*1400
30 VW-4.9/2-20 750 0.2 2 90 2800*2100*1400
31 DW-1.8/15-40 1500 1.5 4 90 2800*2100*1400
32 DW-5/25-30 7000 2.5 3 90 2800*2100*1400
33 DW-0.9/20-80 1000 2 8 90 2800*2100*1400
34 DW-25/3.5-4.5 5700 0.35 0.45 90 2800*2100*1400
35 DW-1.5/(8-12)-50 800 0.8-1.2 5 90 2800*2100*1400
36 DW-15/7 780 Atmospheric pressure 0.7 90 2800*2100*1400
37 DW-5.5/2-20 840 0.2 2 110 3400*2200*1300
38 DW-11/0.5-13 840 0.05 1.3 110 3400*2200*1300
39 DW-14.5/0.04-20 780 0.004 2 132 4300*2900*1700
40 DW-2.5/10-40 1400 1 4 132 4200*2900*1700
41 DW-16/0.8-8 2460 0.08 0.8 160 4800*3100*1800
42 DW-1.3/20-150 1400 2 15 185 5000*3100*1800
43 DW-16/2-20 1500 0.2 2 28 6500*3600*1800

Customized is accepted , Pls provide the following information to us ,then we will do the technical proposal and best price to you.
1.Flow rate:  _______Nm3/h
2.Gas Media : ______ Hydrogen or Natural Gas or Oxygen or other gas 
3.Inlet pressure: ___bar(g)
4.Inlet temperature:_____ºC
5.Outlet pressure:____bar(g)
6.Outlet temperature:____ºC
7.Installation location: _____indoor or outdoor
8.Location ambient temperature: ____ºC
9.Power supply:  _V/  _Hz/ _3Ph
10.Cooling method for gas: air cooling or water cooing

Picture display

 

Applications

Company strength display

HangZhou CHINAMFG Gas Equipment Co., Ltd. is a manufacturer engaged in the research and development, design and production of gas compressors. The company has its own production technology, processing equipment and assembly technology, and has many years of experience in the production of various flammable and explosive special gas compressors.

Huayan compressor products cover almost all gas media, up to 6th-stage compression and 3000kw power. Products can be customized according to customer requirements to better meet customer needs. The products are mainly used in gas compressors in the petroleum industry, chemical and natural gas compressors, industrial compressors, compressors for waste gas treatment and biogas utilization, and compressors for special gases.

 

After Sales Service
1.Quick response within 2 to 8 hours, with a reaction rate exceeding 98%;
2. 24-hour telephone service, please feel free to contact us;
3. The whole machine is guaranteed for 1 year (excluding pipelines and human factors);
4. Provide consulting service for the service life of the whole machine, and provide 24-hour technical support via email;
5. On-site installation and commissioning by our experienced technicians;

Exhibition Display

Certificate display

Packaging and Shipping 

FAQ
1.How to get a prompt quotation of gas compressor ?
1)Flow Rate/Capacity : ___ Nm3/h
2)Suction/ Inlet Pressure : ____ Bar
3)Discharge/Outlet Pressure :____ Bar
4)Gas Medium :_____
5)Voltage and Frequency : ____ V/PH/HZ

2.How long is delivery time ?
Delivery time is around the 30-90 days .

3.What about the voltage of products? Can they be customized?
Yes, the voltage can be customized according to your inquire.

4.Can you accept OEM orders?
Yes, OEM orders is highly welcome.

5.Will you provide some spare parts of the machines?
Yes, we will .

 

After-sales Service: Provide After-Sales Service
Warranty: 18months
Lubrication Style: Lubricated
Cooling System: Water Cooling
Cylinder Arrangement: Balanced Opposed Arrangement
Cylinder Position: Angular
Customization:
Available

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How Do Gas Air Compressors Compare to Diesel Air Compressors?

When comparing gas air compressors to diesel air compressors, there are several factors to consider, including fuel efficiency, power output, cost, maintenance requirements, and environmental impact. Here’s a detailed explanation of how these two types of air compressors compare:

1. Fuel Efficiency:

Diesel air compressors are generally more fuel-efficient compared to gas air compressors. Diesel engines have higher energy density and better overall efficiency than gasoline engines. This means that diesel compressors can produce more work output per unit of fuel consumed, resulting in lower fuel costs and longer runtimes between refueling.

2. Power Output:

Diesel air compressors typically provide higher power output compared to gas air compressors. Diesel engines are known for their robustness and ability to generate higher torque, making them suitable for heavy-duty applications that require a larger volume of compressed air or higher operating pressures.

3. Cost:

In terms of upfront cost, gas air compressors are generally more affordable compared to diesel air compressors. Gasoline engines and components are typically less expensive than their diesel counterparts. However, it’s important to consider long-term costs, including fuel expenses and maintenance, which can vary depending on factors such as fuel prices and usage patterns.

4. Maintenance Requirements:

Diesel air compressors often require more regular maintenance compared to gas air compressors. This is because diesel engines have additional components such as fuel filters, water separators, and injector systems that need periodic servicing. Gas air compressors, on the other hand, may have simpler maintenance requirements, resulting in reduced maintenance costs and time.

5. Environmental Impact:

When it comes to environmental impact, diesel air compressors produce higher emissions compared to gas air compressors. Diesel engines emit more particulate matter, nitrogen oxides (NOx), and carbon dioxide (CO2) compared to gasoline engines. Gas air compressors, especially those powered by propane, tend to have lower emissions and are considered more environmentally friendly.

6. Portability and Mobility:

Gas air compressors are generally more portable and easier to move compared to diesel air compressors. Gasoline engines are typically lighter and more compact, making gas air compressors suitable for applications where mobility is essential, such as construction sites or remote locations.

It’s important to note that the specific requirements of the application and the availability of fuel sources also play a significant role in choosing between gas air compressors and diesel air compressors. Each type has its own advantages and considerations, and the choice should be based on factors such as the intended usage, operating conditions, budget, and environmental considerations.

In conclusion, gas air compressors are often more affordable, portable, and suitable for lighter applications, while diesel air compressors offer higher power output, fuel efficiency, and durability for heavy-duty operations. Consider the specific needs and factors mentioned above to determine the most appropriate choice for your particular application.

Can Gas Air Compressors Be Used for Natural Gas Compression?

Gas air compressors are not typically used for natural gas compression. Here’s a detailed explanation:

1. Different Compressed Gases:

Gas air compressors are specifically designed to compress atmospheric air. They are not typically designed or suitable for compressing natural gas. Natural gas, which is primarily composed of methane, requires specialized compressors designed to handle the unique properties and characteristics of the gas.

2. Safety Considerations:

Natural gas compression involves handling a flammable and potentially hazardous substance. Compressing natural gas requires specialized equipment that meets stringent safety standards to prevent leaks, minimize the risk of ignition or explosion, and ensure the safe handling of the gas. Gas air compressors may not have the necessary safety features or materials to handle natural gas safely.

3. Equipment Compatibility:

Natural gas compression systems typically include components such as gas compressors, gas coolers, separators, and control systems that are specifically designed and engineered for the compression and handling of natural gas. These components are built to withstand the specific demands and conditions associated with natural gas compression, including the high pressures and potential presence of impurities.

4. Efficiency and Performance:

Compressing natural gas requires specialized compressors that can handle the high-pressure ratios and volumetric flow rates associated with the gas. Gas air compressors are generally not designed to achieve the same compression ratios and performance levels required for natural gas compression. Using gas air compressors for natural gas compression would likely result in inefficient operation and suboptimal performance.

5. Regulatory Compliance:

Compressing natural gas is subject to various regulations and standards to ensure safety, environmental protection, and compliance with industry guidelines. These regulations often dictate specific requirements for equipment, materials, and operating procedures in natural gas compression systems. Gas air compressors may not meet these regulatory requirements for natural gas compression.

6. Industry Standards and Practices:

The natural gas industry has well-established standards and best practices for equipment selection, installation, and operation in gas compression systems. These standards are based on the specific requirements and characteristics of natural gas. Gas air compressors do not align with these industry standards and practices, which are essential for safe and efficient natural gas compression.

In summary, gas air compressors are not suitable for natural gas compression. Natural gas compression requires specialized equipment designed to handle the unique properties and safety considerations associated with the gas. Compressors specifically engineered for natural gas compression offer the necessary performance, safety features, and regulatory compliance required for efficient and reliable operation in natural gas compression systems.

What Are the Advantages of Using a Gas Air Compressor Over an Electric One?

Using a gas air compressor offers several advantages over an electric air compressor. Gas-powered compressors provide unique benefits in terms of mobility, versatility, power, and convenience. Here’s a detailed explanation of the advantages of using a gas air compressor:

1. Portability and Mobility:

Gas air compressors are typically more portable and mobile compared to electric compressors. They often feature handles, wheels, or trailers, allowing for easy transportation to different locations. This portability is especially advantageous in situations where compressed air is needed at remote job sites, outdoor events, or areas without access to electricity. Gas air compressors can be easily moved and positioned where they are required.

2. Independence from Electricity:

One of the primary advantages of gas air compressors is their independence from electricity. They are powered by gas engines, which means they do not rely on a direct connection to the electrical grid. This makes them suitable for use in areas where electrical power is limited, unreliable, or unavailable. Gas air compressors offer a reliable source of compressed air even in remote locations or during power outages.

3. Versatility in Fuel Options:

Gas air compressors provide versatility in terms of fuel options. They can be powered by various types of combustible gases, including gasoline, diesel, natural gas, or propane. This flexibility allows users to choose the most readily available or cost-effective fuel source based on their specific requirements. It also makes gas compressors adaptable to different environments and fuel availability in various regions.

4. Higher Power Output:

Gas air compressors typically offer higher power output compared to electric compressors. Gas engines can generate more horsepower, allowing gas compressors to deliver greater air pressure and volume. This higher power output is beneficial when operating pneumatic tools or equipment that require a significant amount of compressed air, such as jackhammers, sandblasters, or heavy-duty impact wrenches.

5. Continuous Operation:

Gas air compressors can provide continuous operation without the need for frequent breaks or cooldown periods. Electric compressors may overheat with prolonged use, requiring intermittent rest periods to cool down. Gas compressors, on the other hand, can operate continuously for longer durations without the risk of overheating. This continuous operation capability is particularly advantageous in demanding applications or situations that require extended periods of compressed air usage.

6. Quick Startup and Response:

Gas air compressors offer quick startup and response times. They can be started instantly by simply pulling a cord or pressing a button, whereas electric compressors may require time to power up and reach optimal operating conditions. Gas compressors provide immediate access to compressed air, allowing for efficient and prompt task completion.

7. Durability and Resistance to Voltage Fluctuations:

Gas air compressors are generally more durable and resistant to voltage fluctuations compared to electric compressors. Electric compressors can be affected by voltage drops or surges, which may impact their performance or cause damage. Gas compressors, however, are less susceptible to voltage-related issues, making them reliable in environments where voltage fluctuations are common.

8. Lower Energy Costs:

Gas air compressors can offer lower energy costs compared to electric compressors, depending on the price of the fuel being used. Gasoline or diesel fuel, for example, may be more cost-effective than electricity in certain regions or applications. This cost advantage can result in significant savings over time, especially for high-demand compressed air operations.

Overall, the advantages of using a gas air compressor over an electric one include portability, independence from electricity, fuel versatility, higher power output, continuous operation capability, quick startup and response times, durability, resistance to voltage fluctuations, and potentially lower energy costs. These advantages make gas air compressors a preferred choice in various industries, remote locations, and applications where mobility, power, and reliability are crucial.

China Standard Air-Cooled Explosion-Proof Hydrogen Booster Chlorine Natural Gas Piston Compressor   air compressor repair near meChina Standard Air-Cooled Explosion-Proof Hydrogen Booster Chlorine Natural Gas Piston Compressor   air compressor repair near me
editor by CX 2023-10-04