China wholesaler Wholesale High-Pressure Natural Gas Natural Gas Generator Compressor for Petrochemical Plants portable air compressor

Product Description

Oil Free CH4/O2/N2/CNG/CO2/CFCs/He/SF6/Ar/H2 Compressor Booster:

Product Description

Our factory produced many kinds of oil free compressor, inlcuding oil free oxygen compressor, oil free gas compressor, including air, nitrogen gas, hydrogen gas, natural gas, Argon gas, helium gas, Sf6 gas ects more than 30 kinds of gas medium,max pressure up to 40Mpa.

 

A natural gas compressor is a mechanical device designed to increase the pressure of natural gas, enabling its efficient transportation and storage. Compressors are vital components in the natural gas industry, facilitating the movement of gas across pipelines and ensuring a reliable supply to end users.

 

Natural gas compressors offer several advantages. Firstly, they enhance gas transmission efficiency by increasing the pressure, allowing for the transportation of larger volumes over long distances. This helps to optimize the utilization of existing pipelines and infrastructure.

 

Secondly, natural gas compressors contribute to reduced energy consumption. By compressing the gas, its density increases, which leads to lower energy requirements during transportation. This translates into cost savings and a more environmentally friendly operation.

 

Additionally, natural gas compressors play a crucial role in maintaining safety within the industry. They help prevent gas leaks by maintaining the pressure at optimal levels, reducing the risk of accidents and ensuring the protection of personnel and infrastructure.

 

These compressors find extensive applications in various sectors. They are commonly used in gas pipelines to maintain the required pressure levels for efficient gas transportation. Natural gas processing plants employ compressors to handle gas during different stages of production, including compression for storage and distribution. Storage facilities also utilize compressors to increase the pressure of gas for effective storage and withdrawal.

 

In summary, natural gas compressors are indispensable in the natural gas industry. They offer advantages such as efficient gas transmission, reduced energy consumption, and improved safety. With their wide range of applications, these compressors enable the reliable and efficient utilization of natural gas as a clean and versatile energy source.

Hydrogen compressors are commonly used in applications such as:

1. Gas Pipelines: Natural gas compressors are essential for maintaining the required pressure levels in gas pipelines. They enable the efficient transmission of natural gas over long distances, ensuring a steady flow and maximizing pipeline capacity.

2. Natural Gas Processing Plants: Compressors play a vital role in natural gas processing plants. They are used during different stages of production, including compression for storage, transportation, and distribution. Compressors help maintain the optimal pressure required for various processes, ensuring smooth operations and efficient handling of the gas.

3. Storage Facilities: Natural gas compressors are employed in storage facilities to increase the pressure of gas during storage and withdrawal. They facilitate effective storage capacity by compressing the gas, allowing for greater volume to be stored within the available space.

4. LNG Terminals: Compressors are crucial components in liquefied natural gas (LNG) terminals. They assist in the re-gasification process, where LNG is converted back into its gaseous form for distribution. Compressors help increase the pressure and temperature of the gas, making it suitable for transportation through pipelines.

5. Industrial Applications: Natural gas compressors are used in various industrial applications where high-pressure gas is required. They are utilized in sectors such as manufacturing, power generation, chemical plants, and refineries. Compressors ensure a reliable supply of compressed natural gas for process heating, power generation, and other industrial operations.

6. CNG Refueling Stations: Compressors play a critical role in compressed natural gas (CNG) refueling stations. They compress natural gas to high pressures required for fueling vehicles running on CNG. Compressors at refueling stations ensure a rapid and efficient refueling process, enabling the widespread adoption of CNG as a transportation fuel.

Product Parameters

Output

 

Nm³/h

Rated

Inlet Pressure 

Mpa

Rated 

Outlet Pressure 

Mpa

Rated Power

KW

Volume Flow Of The 

Matched CO2 Generator 

Nm³/h

Cooling Type
3~5 0.3~0.7 1~20 4.0 3-5 Wind
8~12 0.3~0.7 1~20 5.5~7.5 8-12 Wind
15~16 0.3~0.7 1~20 11 15-16 Wind
20 0.3~0.7 1~20 15 20 Wind
24~25 0.3~0.7 1~20 15 24-25 Wind
30 0.3~0.7 1~20 15 30 Water
40 0.3~0.7 1~20 15 40 Water
50 0.3~0.7 1~20 18.5 50 Water
60~70 0.3~0.7 1~20 22 60-70 Water
80~90 0.3~0.7 1~20 15×2 80-90 Water
110~130 0.3~0.7 1~20 22×2 110-130 Water
150 0.3~0.7 1~20 22×2 150 Water
The inlet pressure of the oil-free oxygen booster can be between 0-1.0MPa, and the outlet pressure can reach up to 20Mpa. It is suitable for various output and can be customized according to the specific requirements of customers.

Selection Xihu (West Lake) Dis.

Selection principle of oil-free booster (Oxygen and nitrogen as examples)
1. Working conditions: Compressed medium; Inlet pressure; Exhaust pressure; Exhaust volume (Sometimes referring to the production volume of oxygen generator and nitrogen generator)
2. Determine the compressor model according to the working conditions
3. Common sense description
    Nm³/h is m³ of exhaust gas per hour under standard conditions; Nm³/min is m³ of exhaust gas per minute under standard conditions
    1bar=0.1Mpa≈1kgf
    The relationship between the flow rate in the pressure state and the flow rate in the standard state: the flow rate in the standard state = the flow rate in the pressure state × (fluid pressure + atmospheric pressure), the atmospheric pressure is usually 1 bar.

 

Product Advantages

1. Superior Efficiency: Our compressor is engineered with advanced technology to deliver exceptional efficiency. It maximizes gas transmission rates, allowing for the transportation of larger volumes over longer distances. This optimizes pipeline capacity and minimizes energy losses, resulting in cost savings and enhanced operational productivity.

 

2. Energy Optimization: We prioritize energy efficiency in our compressor design. By compressing the gas and increasing its density, our compressor significantly reduces energy consumption during transportation. This not only lowers operational costs but also aligns with sustainability goals by minimizing carbon emissions and promoting environmental stewardship.

 

3. Enhanced Safety Features: Safety is paramount in our compressor design. We have implemented robust safety features to mitigate the risk of gas leaks and ensure personnel and infrastructure protection. Our compressor maintains optimal pressure levels and incorporates advanced monitoring systems for reliable and secure operation.

 

4. Versatile Application: Our compressor is designed to meet diverse industry needs. It finds application across various sectors, including gas pipelines, natural gas processing plants, storage facilities, LNG terminals, and industrial settings. Its versatility allows for seamless integration into different operations, making it a reliable solution for a wide range of applications.

 

5. Reliability and Durability: We prioritize quality and reliability in our compressor manufacturing. Our products are built to withstand demanding operating conditions and deliver consistent performance over an extended lifespan. With proper maintenance, our compressor ensures reliable operation, minimizing downtime and maximizing productivity.

 

6. Customization and Adaptability: We understand that different projects have unique requirements. Our compressors offer flexibility and customization options to meet specific project needs. We work closely with our customers to provide tailored solutions, ensuring optimal performance and compatibility with existing infrastructure.

 

Customizable Technical Parameters: For more detailed technical specifications and additional requirements specific to your needs, please contact us. We offer a range of oil-free Natural gas compressors with varying capabilities and features to cater to diverse application demands.

Product Show

 

Project Case

After-sales Service: Online Support, Video Technical Support
Warranty: 12 Months
Lubrication Style: Oil-free
Samples:
US$ 6500/Unit
1 Unit(Min.Order)

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Customization:
Available

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What Is the Fuel Efficiency of Gas Air Compressors?

The fuel efficiency of gas air compressors can vary depending on several factors, including the compressor’s design, engine size, load capacity, and usage patterns. Gas air compressors typically use internal combustion engines powered by gasoline or propane to generate the mechanical energy required for compressing air. Here’s a detailed explanation of the factors that can influence the fuel efficiency of gas air compressors:

1. Engine Design and Size:

The design and size of the engine in a gas air compressor can impact its fuel efficiency. Engines with advanced technologies such as fuel injection and electronic controls tend to offer better fuel efficiency compared to older carbureted engines. Additionally, larger engines may consume more fuel to produce the required power, resulting in lower fuel efficiency compared to smaller engines for the same workload.

2. Load Capacity and Usage Patterns:

The load capacity and usage patterns of the gas air compressor play a significant role in fuel efficiency. Compressors operating at or near their maximum load capacity for extended periods may consume more fuel compared to compressors operating at lower loads. Additionally, compressors used intermittently or for lighter tasks may have better fuel efficiency due to reduced demand on the engine.

3. Maintenance and Tuning:

Proper maintenance and tuning of the gas air compressor’s engine can improve fuel efficiency. Regular maintenance tasks such as oil changes, air filter cleaning/replacement, spark plug inspection, and tuning the engine to the manufacturer’s specifications can help ensure optimal engine performance and fuel efficiency.

4. Operating Conditions:

The operating conditions, including ambient temperature, altitude, and humidity, can affect the fuel efficiency of gas air compressors. Extreme temperatures or high altitudes may require the engine to work harder, resulting in increased fuel consumption. Additionally, operating in humid conditions can affect the combustion process and potentially impact fuel efficiency.

5. Fuel Type:

The type of fuel used in the gas air compressor can influence its fuel efficiency. Gasoline and propane are common fuel choices for gas air compressors. The energy content and combustion characteristics of each fuel can affect the amount of fuel consumed per unit of work done. It is important to consider the specific fuel requirements and recommendations of the compressor manufacturer for optimal fuel efficiency.

6. Operator Skills and Practices:

The skills and practices of the operator can also impact fuel efficiency. Proper operation techniques, such as avoiding excessive idling, maintaining consistent engine speeds, and minimizing unnecessary load cycles, can contribute to improved fuel efficiency.

It is important to note that specific fuel efficiency ratings for gas air compressors can vary widely depending on the aforementioned factors. Manufacturers may provide estimated fuel consumption rates or fuel efficiency data for their specific compressor models, which can serve as a reference point when comparing different models or making purchasing decisions.

Ultimately, to maximize fuel efficiency, it is recommended to select a gas air compressor that suits the intended application, perform regular maintenance, follow the manufacturer’s guidelines, and operate the compressor efficiently based on the workload and conditions.

air compressor

What Are the Key Components of a Gas Air Compressor Control Panel?

A gas air compressor control panel typically consists of several key components. Here’s a detailed explanation:

1. Power Switch:

The power switch allows the operator to turn the compressor on or off. It is usually a toggle switch or a push-button switch located on the control panel.

2. Pressure Gauges:

Pressure gauges display the compressed air pressure at different stages of the compression process. Commonly, there are two pressure gauges: one to measure the incoming air pressure (suction pressure) and another to measure the outgoing compressed air pressure (discharge pressure).

3. Control Knobs or Buttons:

Control knobs or buttons are used to adjust and set various parameters of the compressor operation. These controls may include pressure settings, on/off timers, automatic start/stop functions, and other operational parameters specific to the compressor model.

4. Emergency Stop Button:

An emergency stop button is a critical safety feature that immediately shuts down the compressor in case of an emergency. Pressing the emergency stop button cuts off power to the compressor and stops its operation.

5. Motor Start/Stop Buttons:

Motor start and stop buttons allow the operator to manually start or stop the compressor motor. These buttons are used when manual control of the motor is required, such as during maintenance or troubleshooting.

6. Control Indicators:

Control indicators include various lights or LEDs that provide visual feedback about the compressor’s status and operation. These indicators may include power indicators, motor running indicators, pressure indicators, and fault indicators to signal any malfunctions or abnormal conditions.

7. Control Panel Display:

Some gas air compressors feature a control panel display that provides real-time information and feedback on the compressor’s performance. The display may show parameters such as operating pressure, temperature, maintenance alerts, fault codes, and other relevant information.

8. Start/Stop Control Circuit:

The start/stop control circuit is responsible for initiating and controlling the motor start and stop sequences. It typically includes relays, contactors, and other electrical components that enable the control panel to safely start and stop the compressor motor.

9. Safety and Protection Devices:

Gas air compressor control panels may incorporate safety and protection devices to safeguard the compressor and prevent potential damage or hazardous situations. These devices can include overload relays, thermal protection, pressure relief valves, and other safety features.

10. Control Panel Enclosure:

The control panel enclosure houses and protects the electrical components and wiring of the control panel. It provides insulation, protection from dust and moisture, and ensures the safety of the operator.

In summary, a gas air compressor control panel typically includes a power switch, pressure gauges, control knobs or buttons, emergency stop button, motor start/stop buttons, control indicators, control panel display (if applicable), start/stop control circuit, safety and protection devices, and a control panel enclosure. These components work together to monitor and control the compressor’s operation, ensure safety, and provide essential information to the operator.

air compressor

What Are the Advantages of Using a Gas Air Compressor Over an Electric One?

Using a gas air compressor offers several advantages over an electric air compressor. Gas-powered compressors provide unique benefits in terms of mobility, versatility, power, and convenience. Here’s a detailed explanation of the advantages of using a gas air compressor:

1. Portability and Mobility:

Gas air compressors are typically more portable and mobile compared to electric compressors. They often feature handles, wheels, or trailers, allowing for easy transportation to different locations. This portability is especially advantageous in situations where compressed air is needed at remote job sites, outdoor events, or areas without access to electricity. Gas air compressors can be easily moved and positioned where they are required.

2. Independence from Electricity:

One of the primary advantages of gas air compressors is their independence from electricity. They are powered by gas engines, which means they do not rely on a direct connection to the electrical grid. This makes them suitable for use in areas where electrical power is limited, unreliable, or unavailable. Gas air compressors offer a reliable source of compressed air even in remote locations or during power outages.

3. Versatility in Fuel Options:

Gas air compressors provide versatility in terms of fuel options. They can be powered by various types of combustible gases, including gasoline, diesel, natural gas, or propane. This flexibility allows users to choose the most readily available or cost-effective fuel source based on their specific requirements. It also makes gas compressors adaptable to different environments and fuel availability in various regions.

4. Higher Power Output:

Gas air compressors typically offer higher power output compared to electric compressors. Gas engines can generate more horsepower, allowing gas compressors to deliver greater air pressure and volume. This higher power output is beneficial when operating pneumatic tools or equipment that require a significant amount of compressed air, such as jackhammers, sandblasters, or heavy-duty impact wrenches.

5. Continuous Operation:

Gas air compressors can provide continuous operation without the need for frequent breaks or cooldown periods. Electric compressors may overheat with prolonged use, requiring intermittent rest periods to cool down. Gas compressors, on the other hand, can operate continuously for longer durations without the risk of overheating. This continuous operation capability is particularly advantageous in demanding applications or situations that require extended periods of compressed air usage.

6. Quick Startup and Response:

Gas air compressors offer quick startup and response times. They can be started instantly by simply pulling a cord or pressing a button, whereas electric compressors may require time to power up and reach optimal operating conditions. Gas compressors provide immediate access to compressed air, allowing for efficient and prompt task completion.

7. Durability and Resistance to Voltage Fluctuations:

Gas air compressors are generally more durable and resistant to voltage fluctuations compared to electric compressors. Electric compressors can be affected by voltage drops or surges, which may impact their performance or cause damage. Gas compressors, however, are less susceptible to voltage-related issues, making them reliable in environments where voltage fluctuations are common.

8. Lower Energy Costs:

Gas air compressors can offer lower energy costs compared to electric compressors, depending on the price of the fuel being used. Gasoline or diesel fuel, for example, may be more cost-effective than electricity in certain regions or applications. This cost advantage can result in significant savings over time, especially for high-demand compressed air operations.

Overall, the advantages of using a gas air compressor over an electric one include portability, independence from electricity, fuel versatility, higher power output, continuous operation capability, quick startup and response times, durability, resistance to voltage fluctuations, and potentially lower energy costs. These advantages make gas air compressors a preferred choice in various industries, remote locations, and applications where mobility, power, and reliability are crucial.

China wholesaler Wholesale High-Pressure Natural Gas Natural Gas Generator Compressor for Petrochemical Plants   portable air compressorChina wholesaler Wholesale High-Pressure Natural Gas Natural Gas Generator Compressor for Petrochemical Plants   portable air compressor
editor by CX 2023-10-23